Progressive-turf-equipment Pro-Max 36 User Manual

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Operator’s Manual
and Parts List
PRO-MAX 36
Rotary Finishing Mower
Serial No. 1336228 and up
PROGRESSIVE TURF EQUIPMENT INC.
137 WEST WILLIAM STREET
SEAFORTH, ONTARIO
CANADA N0K 1WO
PHONE:519-527-1080 SERIAL # _____________________
TOLL FREE: 800 668-8873 WEB: www.progressiveturfequip.com
ISSUE DATE: March 2014 P.N.120515
Si No Lee Ingles, Pida Ayuda a Alguien Que Se Lo Lea
Para Que le Traduzca Las Medidas de Seguridad
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Summary of Contents

Page 1 - PRO-MAX 36

Operator’s Manual and Parts List PRO-MAX 36 Rotary Finishing Mower Serial No. 1336228 and up PROGRESSIVE TURF EQUIPMENT INC. 137 WEST WILLIAM STREE

Page 2

10  Power unit must be equipped with ROPS and seat belt. Foldable ROPS must be secured in the upright position. Follow recommendations of

Page 3 - TABLE OF CONTENTS

11  If the equipment should start to vibrate abnormally during operation, stop the mower, shut down power unit, and immediately check for t

Page 4 - TO THE OWNER:

12  Immediately replace any hydraulic hose that shows signs of swelling, wear, leaks or damage so it does not burst.  Do not use your han

Page 5 - GENERAL INFORMATION:

13 SAFETY & MAINTENANCE DECAL LOCATIONS ITEM NO. DESCRIPTION QTY. ITEM NO. DESCRIPTION QTY 1 CAUTION – READ MANUAL 1 9 CAUTION – PM3

Page 6 - SPECIFICATIONS

14 PM36 DECAL LISTING If decals become faded, damaged or lost, replace immediately. Order according to corresponding Part # below. Complete

Page 7 - WARRANTY POLICY

15 ITEM 10 (521119) ITEM 11 (209119) ITEM 12 (209105) ITEM 13 (209118) ITEM 14 (209112) ITEM 15 (521451) ITEM 16 (521455) GREASE POINT DECAL

Page 8 - HAZARD SERIOUSNESS LEVEL

16 MOWER SETUP FOR OPERATION: HITCHING TO TRACTOR: Before hitching the mower to the tractor, a number of conditions must be checked. Havin

Page 9 - POWER UNIT SAFETY

17 Tractor Drawbar: 1. Raise or remove the safety guard around the tractor PTO shaft. 2. Using a straight edge, measure the distance from

Page 10 - OPERATING EQUIPMENT SAFELY

18 9. To ensure proper life of the PTO shaft, the driveline from the mower gearbox (D) to the PTO shaft (E) on the tractor should be in a st

Page 11

19 TD92 – HOOK UP TO Pro-Max 36: 1. With the transport wheel locked on the Pro-Max 36, back up to within 12” of the TD92 mower. 2. Remo

Page 13

20 TD92 CONNECTING FRAME: A connecting frame is provided with the Pro-Max 36, that mounts to the TD92 mower, and is used to connect the two

Page 14

21 TD92 CONNECTING LINK: The connecting link is used to lock and stabilize the Pro-Max 36 and the TD92 mowers together. It is important that

Page 15 - PROGRESSIVE

22 CONNECTING THE PTO SHAFT: 1. Ensure that the tractor engine is shut off and the parking brake is locked. 2. Holding the PTO against th

Page 16 - MOWER SETUP FOR OPERATION:

23 OPERATION OF THE MOWER: A careful and knowledgeable operator is the best insurance against an accident. Allow no riders on any equipment

Page 17

24 PROPER TORQUE FOR FASTENERS: The chart lists the correct tightening torque for fasteners on Progressive Turf Equipment mowers.

Page 18 - Proper setup will allow you

25 CUTTING HEIGHT AND ADJUSTMENT: Mower cutting height adjustment is made by removing the lynchpin from the top of each castor stem (square

Page 19

26 DECK POSITION BUSHING: This spacer bushing can be mounted on either side of the wing deck swivel. Bushing shown mounted on the insi

Page 20

27 seated properly. If not, deflate the tire, unseat beads and repeat the above mounting procedure. After properly seatin

Page 21 - Safety Chain

28 An Important Word On Grease Compatibility What Grease Is: -Grease is essentially a distilled petroleum product in the form of mineral oil

Page 22

29 TRANSPORTING THE MOWER: When traveling on public roadways, use flashing amber lights and Slow Moving Vehicle sign on the rear of the m

Page 23 - OPERATION OF THE MOWER:

3 TABLE OF CONTENTS INTRODUCTION TO THE OWNER …………………………………………………………….. 3 GENERAL INFORMATION …………………………………………………… 4 SPECIFICATIONS

Page 24 - PROPER TORQUE FOR FASTENERS:

30 Safety chains are also provided for the rear TD92 Mower. These must be connected to the rear of the Pro-Max 36 at all times. Be sure t

Page 25 - Safety Chain

31 TRANSPORTING THE PRO-MAX 36 ONLY: When transporting the Pro-Max 36 without the TD92 mower attached to the rear, the castor wheel lockout

Page 26

32 MAINTENANCE: Turn tractor engine off before performing any maintenance. Always use personal protection devices such as eye and ear pro

Page 27 - P.T.O SHAFTS

33 BLADE REMOVAL AND INSTALLATION: Two, 1/2” x 1 3/4” grade 5 bolts with lock washers and nuts hold the blade to blade spindle suppo

Page 28 - What Grease Is:

34 SPINDLE INSPECTION: Spindles are equipped with two ball bearings. Adjustment is set by tightening the 1” NF left hand nut to 60 ft-lbs t

Page 29 - TRANSPORTING THE MOWER:

35 ASSEMBLY OF SPINDLE: Only use a press that has the ram and bed 100% square to each other. If bearings are not square in housing, bearing

Page 30

36 “V” BELT ADJUSTMENT: Begin by loosening 4 bolts at the base of the gearbox, adjusting the long threaded bolt slides the gearbox back, the

Page 31

37 HYDRAULICS: The hydraulic system on your Progressive mower is a simple cylinder system used to raise and lower the cutting dec

Page 32

38 TROUBLESHOOTING: PROBLEM CAUSE REMEDY VIBRATION WHEN TURNING DRAWBAR LENGTH INCORRECT CHECK DRAW BAR LENGTH SPECS AND ADJUST HITCH PLAT

Page 33

Parts List PRO-MAX 36 Model: PM-36 Effective serial number: 1536237 and up. P.N. 120515 Issue Date: January 2015 Si No Lee Ingles, Pida Ayuda a

Page 34

4 TO THE OWNER: Before you operate this mower, study this manual carefully. It has been prepared to help you do a better and safer job of m

Page 35

Serial Number Location The serial number plate for the machine is located on the left side of the main frame tube at the front of the machine. Fo

Page 36

Pro-Max 36 Parts Manual Maintenance Maintenance should always be performed by a qualified service technician familiar with servicing similar equip

Page 37 - HYDRAULICS:

PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipm

Page 38 - TROUBLESHOOTING:

Pro-Max 36 Parts Manual 1 Table of Contents 1 DECK ASSEMBLY ...

Page 39 - Parts List

Pro-Max 36 Parts Manual 2 1 DECK ASSEMBLY 1.1 Blade Spindle Assembly 02/2015

Page 40 - Parts Information

Pro-Max 36 Parts Manual 3 1.2 Blade Options 12/2014

Page 41 - Maintenance

Pro-Max 36 Parts Manual 4 1.3 Gearbox Assembly 12/2014

Page 42

Pro-Max 36 Parts Manual 5 1.4 Deck Assembly 02/2015

Page 43 - Table of Contents

Pro-Max 36 Parts Manual 6 2 FRAME ASSEMBLY 2.1 Main Frame 03/2015

Page 44 - 1.1 Blade Spindle Assembly

Pro-Max 36 Parts Manual 7 2.2 Wing Frame 12/2014

Page 45 - 1.2 Blade Options

5 GENERAL INFORMATION: The main purpose of this manual is to assist the operator in maintaining and operating Progressive Tu

Page 46 - 1.3 Gearbox Assembly

Pro-Max 36 Parts Manual 8 2.3 Connecting Frame 12/2014

Page 47 - 1.4 Deck Assembly

Pro-Max 36 Parts Manual 9 2.4 Caster Arm Assemblies 12/2014

Page 48 - 2.1 Main Frame

Pro-Max 36 Parts Manual 10 2.5 Tire Assemblies 12/2014

Page 49 - 2.2 Wing Frame

Pro-Max 36 Parts Manual 11 3 HYDRAULICS 3.1 Hydraulics 02/2015

Page 50 - 2.3 Connecting Frame

Pro-Max 36 Parts Manual 12 4 DRIVELINE 4.1 Driveline 12/2014

Page 51 - 2.4 Caster Arm Assemblies

Pro-Max 36 Parts Manual 13 4.2 Input PTO Shaft 12/2014

Page 52 - 2.5 Tire Assemblies

Pro-Max 36 Parts Manual 14 4.3 Intermediate PTO Shaft

Page 53 - 3.1 Hydraulics

Pro-Max 36 Parts Manual 15 4.4 Deck PTO Shaft 12/2014

Page 54 - 4.1 Driveline

Pro-Max 36 Parts Manual 16 4.5 Rear Output PTO Shaft 12/2014

Page 55 - 4.2 Input PTO Shaft

Pro-Max 36 Parts Manual 17 4.6 Deck Gearbox 12/2014

Page 56 - 4.3 Intermediate PTO Shaft

6 SPECIFICATIONS DESCRIPTION Pro-Max 36 Cutting Width 36’ Cutting Height 3/4” to 5” Recommended PTO HP 80 to 110 (or 64% more than what is c

Page 57 - 4.4 Deck PTO Shaft

Pro-Max 36 Parts Manual 18 4.7 4 Way Gearbox 12/2014

Page 58 - 4.5 Rear Output PTO Shaft

Pro-Max 36 Parts Manual 19 5 DECALS 5.1 Safety If decals become faded, damaged or lost, replace immediately. Order according to corresponding part n

Page 59 - 4.6 Deck Gearbox

Pro-Max 36 Parts Manual 20 521119 8HR DECAL- PTO GREASE 209119 PM36 DECK SIDE DECAL 209105 DECAL - NOTICE 209118 DECAL – INDICATOR – PM36 INPUT 52

Page 60 - 4.7 4 Way Gearbox

Pro-Max 36 Parts Manual 21 5.2 General Info

Page 61 - 5.1 Safety

7 WARRANTY POLICY Progressive Turf Equipment Inc. warrants each new product to be free of defects in material and workmanship to the origina

Page 62

8 SAFETY RULES All rotary mowers are potentially dangerous machines; this mower has been designed to minimize the safety risks to the operato

Page 63 - 5.2 General Info

9 WARNING! – Hazards or unsafe practices that COULD result in severe personal or death. CAUTION! – Hazards or unsafe practices that COULD res

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